Castrol Alphasyn EP 460
Castrol Alphasyn EP 460 is a high quality synthetic lubricant based on polyalpha-olefin (PAO) fluids and sulpur / phosphorus Extreme Pressure (EP) additive technology providing outstanding thermal stability and high load carrying capacity.
Castrol Alphasyn EP 460 has been formulated for use in all types of enclosed gears including heavy loaded / shock- loaded gears and bearings where EP properties are required. They are suitable for use in gearboxes where micropitting resistance is required and for a wide range of applications in extreme environments.
The use of a PAO basestock provides inherently high Viscosity Index (VI) and low pour points making these products suitable for use over a wide temperature range.
Castrol Alphasyn EP 460 is fully compatible with nitrile, silicone and fluropolymer seal materials.
Heavily loaded gearboxes subjected to extremes of temperature. Draw works transmissions on Mobile Offshore Drilling Units and Onshore sites. Top Drives on Mobile Offshore Drilling Units and Onshore sites.
Approval Status Alphasyn EP is classified as follows: DIN Classification is CLP.
Castrol Alphasyn EP 460 meets the requirements of: DIN 51517 Part 3. AGMA 9005 – D94. US Steel 224. David Brown Type E. Hansen Transmissions. Flender. Lohmann & Stofferfoht.
Features and Benefits Full EP performance gives maximum protection of gears against wear and shock loading, including protection against micropitting. Good thermal and oxidative stability provides reliable operation and extended operating life when compared to mineral oil based products. Inherently high Viscosity Index makes the product suitable for operations operating over a wide temperature range. Rapid air release and good performance in the Flender Foam Test prevents foaming and bearing damage. PAO based lubricant provides good compatibilty with seals, paints and mineral oil based lubricants. Excellent thermal stability and oxidation resistance.
Technical Data
Alphasyn EP Alphasyn EP Alphasyn EP Alphasyn EP Name Method Units 150 220 320 460 ISO Viscosity Grade 150 220 320 460
Viscosity, Kinematic 40°C ASTM D445 mm²/s 150 220 320 460
Viscosity, Kinematic 100°C ASTM D445 mm²/s 18 25 33 45
ASTM Viscosity Index 140 140 140 140 D2270
Pour Point ASTM D97 °C -48 -42 -36 -36
Open Flash Point ASTM D92 °C 220 220 230 230
Foaming Tendency / mls / mls 0/0 0/0 0/0 10/0 Stability
Rust Prevention, Sea Water ASTM D892 Pass Pass Pass Pass
ASTM Timken OK Load Ibs 85 90 >90 D2782
FZG Gear Test (A/16.6/90) DIN 51354 FLS >12 >12 >12 >12
FZG Gear Test (A/8.3/90) DIN 51354 FLS >12 >12 >14 >14
The above figures are typical of those obtained with normal production tolerance and do not constitute a specification.
Additional Information Please note that Castrol Alphasyn EP 460 of gear lubricants are are miscible with mineral but not compatible with PAG or any other type of synthetic gear lubricants.
Care and Handling Avoid prolonged or repeated contact with skin. Wash thoroughly after handling.
Storage All packages should be stored under cover. Where outside storage is unavoidable drums should be laid horizontally to avoid the possible ingress of water and the obliteration of drum markings. Products should not be stored above 600C, exposed to hot sun or freezing conditions.
Alphasyn EP Range 31 Aug 2012 Castrol, the Castrol logo and related marks are trademarks of Castrol Limited, used under licence.
This data sheet and the information it contains is believed to be accurate as of the date of printing. However, no warranty or representation, express or implied, is made as to its accuracy or completeness. Data provided is based on standard tests under laboratory conditions and is given as a guide only. Users are advised to ensure that they refer to the latest version of this data sheet. It is the responsibility of the user to evaluate and use products safely, to assess suitability for the intended application and to comply with all applicable laws and regulations. Safety Data Sheets are available for all our products and should be consulted for appropriate information regarding storage, safe handling, and disposal of the product. No responsibility is taken by either BP plc or its subsidiaries for any damage or injury resulting from abnormal use of the material, from any failure to adhere to recommendations, or from hazards inherent in the nature of the material. All products, services and information supplied are provided under our standard conditions of sale. You should consult our local representative if you require any further information.
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